First-of-Its-Kind Study by the Composting Consortium Analyzes Contamination Rates Across U.S. Composting Facilities

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February 28, 2024

Commonly held assumptions about contamination were put to the test, revealing new data on the realities of contamination at composting facilities.

Read the full report

February 28, 2024, New York, NY — Today, the Composting Consortium, an industry collaboration led by the Center for the Circular Economy at Closed Loop Partners, released an unprecedented report on compost contamination, Don’t Spoil the Soil: The Challenge of Contamination at Composting Sites. The report reveals first-of-its-kind data on the amount of contamination at U.S. composting facilities, and the significant cost to manage it. Working with composters across the U.S., the Consortium’s in-field study quantifies contamination rates in feedstock and finished compost, highlighting a need for policy, innovation and packaging design to help composters improve contamination mitigation and strengthen organics recovery processes.

The report is released at a critical time for the composting industry, as pressure increases around the growing food waste crisis in the U.S. Today, nearly 40% of food is wasted and sent to landfill in the U.S.––at a loss of $430 billion––and only about 4% of all post-consumer food waste generated by Americans is sent to composters. Organics collection and infrastructure is one key solution to the crisis. To meet growing demand, the U.S. composting industry is shifting. While most composting facilities in the U.S. still only process yard trimmings, curbside organics collection has surged by 49% since 2021. Composter feedstock acceptance policies are also slowly shifting to match demand, with approximately 145 full-scale compost facilities in the U.S. now accepting food waste and some forms of food-contact compostable packaging—that packaging can be a key vessel for diverting food waste to compost, if recovered at composting facilities.

There is eagerness among compost manufacturers to be a part of the food waste solution, but concerns about contamination risks in the organics stream continue to be the one of biggest barriers to greater acceptance of food waste and food-contact compostable packaging. Concerns are increasing amidst the growing volume of compostable packaging in the U.S., largely due to look-alike, non-compostable packaging inadvertently entering the composting stream due to unclear labeling and confusion among consumers. This creates operational and financial challenges for haulers and composters, hindering further acceptance of food waste across the country.

Before the Composting Consortium released this report, there was little to no publicly available data on the amount and types of contamination in feedstock or finished compost products, or the time and money spent by composters to manage contamination at their facilities. To support the composting industry in its transition to accept food waste and food-contact compostable packaging, the Composting Consortium set out to address this data gap by conducting a first-of-its-kind study with 10 leading composters of varying sizes across the continental U.S., capturing a geographically and operationally diverse dataset on contamination volumes and decontamination practices.

The study measures and characterizes contamination across different points of the composters’ processes––and analyzes the financial cost to composters to handle contamination. The study examines five commonly held assumptions about contamination and compostable packaging, and breaks down in-field realities in a data-backed and easy-to-follow format. Key findings include:

  • Conventional plastic is the most common contaminant received by composters, making up an average of 85% of the contamination that composters receive, by volume;
  • Despite diligent efforts to combat contamination, conventional plastic can persist in the finished compost; 4 out of 10 composters in the study had trace amounts of conventional flexible plastic in their finished compost;
  • Contamination has a significant impact on the bottom line; on average, 21% of composter operating costs are spent on contamination removal;
  • Most composters had contamination, irrespective of whether or not they accept compostable packaging; several factors contribute to the levels of contamination that a facility receives;
  • Eight out of nine composters who accept compostable products in the study had no detectable amounts of compostable packaging in their finished compost.

 

The data confirms the pervasiveness of plastic contamination, and the need to further mitigate this challenge, both upstream and downstream in the composting value chain. It also highlights that more consistent and standardized compostable packaging design and labeling is needed to ensure that certified, food-contact packaging is properly sorted and recovered at end of life. In the same vein, non-compostable packaging should be distinct in its design and labeling to reduce the risk of conventional plastic packaging making its way into the organics stream. Composters must be supported and incentivized to accept food and certified food-contact compostable packaging, to ensure these materials drive value and circular outcomes to the composting industry.

“Addressing contamination is critical to paving the way for broader organics recovery as a key solution to the food waste crisis in the U.S.,” says Kate Daly, Managing Director of the Center for the Circular Economy at Closed Loop Partners. “The Composting Consortium’s findings shed light on the significant opportunities––and challenging realities––of composting in the U.S. today. This study lays the groundwork for future research and investment to scale end-of-life solutions for food and food-contact compostable packaging to drive circular outcomes.”

This study is an important snapshot of a pervasive challenge that affects the compost industry. This work represents the Composting Consortium’s continued efforts to break siloes and bring together the key stakeholders––upstream, midstream and downstream––to remove barriers and advance a circular economy for organics and compostable packaging. Addressing contamination requires enhancing transparency, intensifying educational efforts and championing innovation. Additional research and collaboration across the entire composting and compostable packaging ecosystem can help pave the way for a circular future, turning food waste into a valuable resource and relieving composters from the burden of contamination.

 

About the Composting Consortium

The Composting Consortium is a multi-year collaboration to pilot industry-wide solutions and build a roadmap for investment in technologies and infrastructure that enable the recovery of compostable food packaging and food scraps. The Composting Consortium is managed by Closed Loop Partners’ Center for the Circular Economy. PepsiCo and the NextGen Consortium are founding partners of the Consortium. Colgate-Palmolive; Community Impact at Danaher; Eastman; The Kraft Heinz Company; Mars, Incorporated; and Target Corporation joined as supporting partners, and the Biodegradable Products Institute, the US Composting Council and the U.S. Plastics Pact joined as industry partners. Our compost partners for the Contamination Pilot include Ag Choice, Atlas Organics, Black Earth Compost, Dirt Hugger, The Food Bank at Dayton, Happy Trash Can Compost, Napa Recycling, Specialized Environmental Technologies (SET), Veteran Compost, and Windham Solid Waste Management District. Our advisory partners include 5 Gyres, Foodservice Packaging Institute (FPI), ReFED, Compost Research and Education Foundation (CREF), the Sustainable Packaging Coalition (SPC), Compost Manufacturers Alliance (CMA), Eco-Cycle, University College London (UCL), Western Michigan University (WMU), University of Wisconsin-Stevens Point and World Wildlife Fund (WWF). Learn more about the Consortium at closedlooppartners.com/composting-consortium/

About the Center for the Circular Economy at Closed Loop Partners

The Center for the Circular Economy (‘the Center’) is the innovation arm of Closed Loop Partners, a leading circular economy-focused investment firm in the U.S. The Center executes research and analytics, unites organizations to tackle complex material challenges and implement systemic change that advances the circular economy. The Center for the Circular Economy’s expertise spans circularity across the full lifecycle of materials, connecting upstream innovation to downstream recovery infrastructure and end markets.

 

Many Americans Don’t Understand What to Do with Compostable Packaging. Here’s a Solution.

By Caroline Barry, Bea Miñana, Rhodes Yepsen

February 20, 2024

As countries and corporations get one year closer to their own deadlines for meeting major climate targets, there are some important pathways to emissions reduction that cannot be ignored. Food waste mitigation is one of them.

Roughly one-third of the world’s food is wasted each year––a loss estimated at $230 billion. Nearly 60% of the uncontrolled methane emissions from municipal landfills are caused by discarded food, highlighting its significant impact on the environment. To address the urgent food waste and climate challenge, demand for organics circularity is rising, and with it, the volume of food-contact compostable packaging––a market poised to grow 16% annually in the U.S. until 2032, 4x faster than traditional plastic packaging.

Certified, food-contact compostable packaging can enable the diversion of food waste from landfill and support a circular economy. If food packaging filled with food scraps is properly recovered and sent to composting facilities, then this food wouldn’t end up emitting greenhouse gases in landfills. The food and packaging would also be converted into nutrient-rich compost. But if certified compostable packaging is not appropriately collected and processed into compost after it’s used, more waste is created.

We often hear that there is a lack of recovery infrastructure for compostable materials. The reality is, U.S. composting infrastructure is in the middle of transitioning from processing just yard waste to accepting more types of inputs, including post-consumer food waste and food-contact compostable packaging. Today, 70% of the 200 full-scale composting facilities that process food waste already accept and process some forms of compostable packaging. Plus, 15 million Americans have access to organics collection, a dramatic 49% increase in access since BioCycle’s last survey in 2021.

For food-contact compostable packaging to be successful in the market today, labeling and design need to be aligned so that consumers throw packaging in the right bin, and composters can easily process these materials. Yet, data shows that some labels confuse consumers, who mistake packaging as compostable when it’s not, or misunderstand where to dispose of that packaging at the end of its use.  

Without policies that drive clear, standardized labels and instructions on where compostable packaging needs to go after it’s used, a lot of it ends up in landfills or contaminating recycling streams. Conversely, non-compostable look-alike products and packaging can make their way to compost facilities where they end up contaminating the soil. These look-alikes are the primary contamination challenge in the organics stream.

To address this challenge, the Composting Consortium, led by the Center for the Circular Economy at Closed Loop Partners, and the Biodegradable Products Institute (BPI) embarked on a joint study to test different packaging label and design approaches, and how these inform consumers’ assumptions on what to do with compostable packaging after it’s been used. The findings can inform policies that better support labeling practices and standards for both compostable and non-compostable packaging. In the U.S. today, five states have compostable packaging labeling laws, including Washington, California, Colorado, Minnesota and Maryland. Other states, like Virginia and New Jersey, recently introduced laws that would establish recycling labeling requirements.

Until this study, this information on American consumers had not been publicly available.  The Composting Consortium and BPI released the findings in a first-of-its-kind industry report. Here’s a snapshot of what the data reveals:

  • Nearly 1/3 of respondents say they would place compostable packaging in the recycling bin

Compostable packaging is not designed to be recycled at a material recovery facility (MRF) and can contaminate the recycling stream if intermixed with fossil fuel-based plastics. Compostable packaging that mistakenly ends up in recycling streams loses a significant portion of its value and creates a contamination challenge that impedes the recovery of valuable recyclable materials. Cross-contamination of the recycling and composting streams is an expensive operational challenge and would pose significant risk to both industries. Brands that have set ambitious sustainable packaging goals are also impacted by inadequate collection and processing of these materials.

Our recommendation: Brands and municipalities should work together on educational campaigns and clear, on-pack messaging.

  • Up to 50% of respondents say they would place packaging labeled as “made from plants” in the composting bin

“Made from plants” describes the materials used to make the packaging, not where the package should go at the end of its use. In fact, “made from plants” claims are commonly found on plastic packaging that should be recycled (i.e. PET made from ethanol derived from corn). Our study found that American consumers are especially confused by products and packaging that are not actually compostable yet have green or natural coloring, green tinting, or make claims such as “made from plants” without any context or disclaimer language. These plastic, non-compostable materials are virtually indistinguishable from their compostable counterparts.

Our recommendation: Brands and policymakers should support labeling policies that standardize clear, consistent consumer communications, design and labeling.

Source: Alamy

  • Adding a trusted certification logo and larger “compostable” call out increases consumers’ ability to identify packaging as compostable by up to 22%

Our study finds that using at least two to three design elements that call out compostability on food-contact compostable packaging, such as the BPI certification mark, the intentional use of tinting and coloring, and a more prominent “compostable” call out, is most effective for consumer understanding.

Our recommendation: Brands and manufacturers should refer to the Composting Consortium’s latest report and BPI’s Industry Labeling Guidelines for specific examples of packaging design strategies that improve consumer identification, increase recovery of compostable materials and mitigate contamination at facilities.

Coming this month: A new report from the Composting Consortium on contamination rates at different composting facilities! Sign up for a webinar to learn about our findings here!

Without standardized labeling, misleading designs and claims will continue to cause consumer confusion. This research provides insights to brands, manufacturers, consumers, policymakers, municipalities, composters and other stakeholders on effective design and labeling techniques that could improve the diversion of food-contact compostable packaging to the right material stream. While these new findings shed light on the issue, this is just the beginning. As the composting space rapidly evolves, complementary studies will be critical to advancing the recovery of compostable packaging––a critical path to reducing food waste and greenhouse gas emissions.

Learn more about these findings in the latest report from the Composting Consortium and BPI here: https://www.closedlooppartners.com/research/us-consumer-perception-of-compostable-packaging/.

How a South Carolina Paper Mill Started Recycling Your Paper Coffee Cups

By Daniel Liswood, Senior Project Director at the Center for the Circular Economy in conversation with Scott Byrne, Director, Global Sustainability Services at Sonoco

September 26, 2023

A spotlight on Sonoco and its recycling tests with the NextGen Consortium

In July 2022, Sonoco announced it would accept paper cups in bales of mixed paper at its paper mill in Hartsville, South Carolina. The NextGen Consortium supported cup trials with Sonoco. Below, we discuss with Scott Byrne, Director, Global Sustainability Services at Sonoco how the organization made this decision and what considerations companies might want to take when exploring the recyclability of different types of packaging.

This work represents part of a forthcoming report on paper cup recovery in the United States intended for release in late fall. 

Scott Byrne, Director, Global Sustainability Services at Sonoco

1. Who is Sonoco and what are you focused on?

Sonoco is a South Carolina-based global packaging company with more than 20 mills worldwide. Among our packaging products, we manufacture rigid paper cans, steel cans, thermoformed plastics and other packaging formats. Sonoco is uniquely positioned as a leading recycler, paper mill operator and paper packaging converter, in addition to other formats, to help push the industry to look towards future innovations and grow end-of-life solutions across the entire paper value chain.

2. How do you typically approach recycling of new products at your mills?

After validating that our mills could recycle rigid paper cans in residential mixed paper, we decided to further demonstrate the ability to recycle other similar polycoated fiber-based containers through the post-consumer mixed paper stream.

3. Where do you currently accept paper cups?

Hartsville, South Carolina. and we are exploring other Sonoco mills as well that use residential mixed paper.

4. What are some of the steps you took to determine that accepting cups wouldn’t create new challenges for your mill?

With support from the NextGen Consortium, we conducted two main activities to assess how cups might behave. First, we conducted lab-based testing of both single- and double-sided poly-coated fiber cups. Second, and after we were confident that the cups would not pose any issues to our equipment, we ran a large-scale trial whereby we dosed in nearly 20 tons of cupstock and cups into our pulper alongside other mixed paper, increasing the volume relative to other materials to test the system and upper bounds of materials we’d anticipate receiving if we accepted cups. Based on those results we felt confident that cups could be included in our accepted materials list and we were thrilled to have the mill listed alongside others on Foodservice Packaging Institute’s end market map of mills that accept cups.

5. What about your other paper mills?

Before we broadly accept cups at more of our mills, we’d want to distill our findings from the Hartsville location and consider any additional steps those mills would need to take to feel confident in accepting cups. This might include additional lab-and mill-based trials.

6. Any advice you’d give to other mills considering including cups?

Every mill is slightly different, from their equipment to operating conditions to inbound material mix. Testing to those conditions is a key proof point in determining what might work best in that location.

7. What’s next for Sonoco in its efforts to improve polycoated paper recycling?

Sonoco is a founding member of the Polycoated Paper Alliance that kicked-off in March 2023, which aims to increase widespread end-market acceptance of polycoated paper packaging products. We are collaborating with like-minded member brands and industry leaders on developing improved and harmonized data, updated design guidelines, expanded end market acceptance and upgraded mill specifications, among other initiatives.